Orion Pulse 250i EV

Orion 250iMicro pulse-arc and Tack mode welding

With the Orion 250i EV you can weld copper, aluminum, and nickel battery tabs easily, quickly, and efficiently. This revolutionary system allows you to get the results you need for state-of-the art battery packs as well as traditional assemblies.

 

With the Orion 250i EV you can weld copper, aluminum, and nickel battery tabs easily, quickly, and efficiently. This revolutionary system allows you to get the results you need for state-of-the art battery packs as well as traditional assemblies.

Improve the life and productivity of your battery packs with the use of conductive metals, such as copper and aluminum. Copper, for example, is four to five times more conductive than nickel 201. This conductivity makes copper ideal for high energy battery chemistries such as Li-Ion and more. Copper tabs allow higher currents than other traditional battery tab metals, while also generating less heat, helping your battery packs run at lower temperatures and more efficiently. Copper is more cost effective than nickel making copper far more affordable and profitable for your battery pack builds and rebuilds. This system will save you money and increase customer satisfaction.

The Orion 250i EV is easy to use with our intuitive MyWeld™ Technology, beneficial for both new and experienced operators. This time saving technology can benefit both R&D work and fully-automated production lines. Among the highly attractive feature set, the Orion 250i EV includes High Frequency Agitation that adds additional weld pulses that increase weld strength. Finally, the Orion 250i EV completely updateable and upgradeable – ensuring that each machine is up to date and offering the most current features and capabilities.

Features

  • Large touch screen display
  • High frequency agitation
  • Save Settings
  • Integrated optical shutter system
  • Four weld modes: Ultra, Micro, Nano, Tack

 

Applications

  • Weld conductive metals
  • Weld to Lithium, NiMH, NiCd, Alkaline and more
  • Build custom battery packs
  • Rebuild packs
  • Manufacture EV battery packs
  • Small & large battery pack production

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